Semiconductor device and method of forming embedded die substrate, and system-in-package modules with the same

ABSTRACT

A semiconductor device has a first substrate. A first semiconductor component is disposed on a first surface of the first substrate. A second substrate includes a vertical interconnect structure on a first surface of the second substrate. A second semiconductor component is disposed on the first surface of the second substrate. The first semiconductor component or second semiconductor component is a semiconductor package. The first substrate is disposed over the second substrate with the first semiconductor component and second semiconductor component between the first substrate and second substrate. A first encapsulant is deposited between the first substrate and second substrate. A SiP submodule is disposed over the first substrate or second substrate opposite the encapsulant. A shielding layer is formed over the SiP submodule.

CLAIM OF DOMESTIC PRIORITY

The present application is a division of U.S. patent application Ser.No. 15/706,584, now U.S. Pat. No. 10,468,384, filed Sep. 15, 2017, whichapplication is incorporated herein by reference.

FIELD OF THE INVENTION

The present invention relates in general to semiconductor devices and,more particularly, to a semiconductor device and method of forming anembedded die substrate (EDS), and system-in-package (SiP) modules withthe EDS.

BACKGROUND OF THE INVENTION

Semiconductor devices are commonly found in modern electronic products.Semiconductor devices perform a wide range of functions such as signalprocessing, high-speed calculations, transmitting and receivingelectromagnetic signals, controlling electronic devices, photoelectricgeneration, and creating visual images for television displays.Semiconductor devices are found in the fields of communications, powerconversion, networks, computers, entertainment, and consumer products.Semiconductor devices are also found in military applications, aviation,automotive, industrial controllers, and office equipment.

Semiconductor packages are commonly made with several activesemiconductor components, discrete passive components, and integratedpassive devices (IPDs) packaged together into a single-package system,also known as a system-in-package (SiP) module. SiP modules offer higherdensity and enhanced electrical functionality relative to traditionalsemiconductor packaging.

The active and passive components are mounted to a substrate forstructural support and electrical interconnect. In more advanced threedimensional (3D) packaging, semiconductor components are embedded intothe substrate, sometimes referred to as embedded die in substrate (EDS).With EDS packages, a semiconductor die is embedded within a plurality oflaminated layers during formation of the substrate. The semiconductordie is then electrically connected to components on the top and bottomsurfaces of the substrate through conductive vias and conductive tracesof the substrate.

Manufacturing of EDS requires formation of a substrate around asemiconductor die, which limits the options available for the substrate.In addition, manufacturing defects in the substrate result not only inloss of the substrate, but in an otherwise good semiconductor die aswell. Traditional EDS packages have the additional problems of lowyield, high cost, high warpage, and low design flexibility. Therefore, aneed exists for an EDS, and method of making, that provides higherflexibility in substrate design and component selection and increasedmanufacturing yield.

BRIEF DESCRIPTION OF THE DRAWINGS

FIGS. 1a-1c illustrate a semiconductor wafer with a plurality ofsemiconductor die separated by a saw street;

FIGS. 2a-2b illustrate formation of a panel of top substrate submodules;

FIGS. 3a-3b illustrate formation of bottom substrate submodules;

FIGS. 4a-4c illustrate combining the top substrate submodules and bottomsubstrate submodules into a single substrate with embedded semiconductorcomponents;

FIG. 5 illustrates an EDS formed from the combination of top and bottomsubstrate submodules;

FIGS. 6a-6d illustrate potential layouts for components on the top andbottom substrate submodules;

FIGS. 7a-7c illustrate forming the EDS with alternative interconnectstructures;

FIGS. 8a-8d illustrate forming a top SiP submodule for use with the EDS;

FIG. 9 illustrates a SiP module with the EDS and the top SiP submodule;

FIG. 10 illustrates mounting the top SiP submodule to the EDS bythermocompression with conductive micro pillars;

FIGS. 11a-11f illustrate forming a bottom SiP submodule for use with theEDS;

FIG. 12 illustrates a SiP module with the EDS and both the top andbottom SiP submodules;

FIGS. 13a-13c illustrate forming the top and bottom SiP submodulesdirectly on the EDS;

FIGS. 14a-14b illustrate SiP modules including the EDS with the SiPsubmodules formed directly on the EDS;

FIGS. 15a-15c illustrate SiP submodules with separately packagedsemiconductor components mounted onto the EDS;

FIGS. 16a-16c illustrate forming the EDS with separately packagedsemiconductor components embedded in the EDS;

FIGS. 17a-17c illustrate electromagnetic interference (EMI) shieldingoptions for the EDS with separately packaged semiconductor components;

FIGS. 18a-18d illustrate additional EMI shielding options for SiPmodules made with the EDS; and

FIGS. 19a-19b illustrate a printed circuit board (PCB) with a SiP modulemounted to a surface of the PCB.

DETAILED DESCRIPTION OF THE DRAWINGS

The present invention is described in one or more embodiments in thefollowing description with reference to the figures, in which likenumerals represent the same or similar elements. While the invention isdescribed in terms of the best mode for achieving the invention'sobjectives, it will be appreciated by those skilled in the art that itis intended to cover alternatives, modifications, and equivalents as maybe included within the spirit and scope of the invention as defined bythe appended claims and their equivalents as supported by the followingdisclosure and drawings.

The term “semiconductor die” as used herein refers to both the singularand plural form of the words, and accordingly, can refer to both asingle semiconductor device and multiple semiconductor devices. The term“semiconductor component” as used herein refers to both active devicesformed from semiconductor die, and other active or passive componentsusable with a semiconductor circuit.

Semiconductor devices are generally manufactured using two complexmanufacturing processes: front-end manufacturing and back-endmanufacturing. Front-end manufacturing involves the formation of aplurality of die on the surface of a semiconductor wafer. Each die onthe wafer contains active and passive electrical components, which areelectrically connected to form functional electrical circuits. Activeelectrical components, such as transistors and diodes, have the abilityto control the flow of electrical current. Passive electricalcomponents, such as capacitors, inductors, and resistors, create arelationship between voltage and current necessary to perform electricalcircuit functions.

Back-end manufacturing refers to cutting or singulating the finishedwafer into the individual semiconductor die and packaging thesemiconductor die for structural support, electrical interconnect, andenvironmental isolation. To singulate the semiconductor die, the waferis scored and broken along non-functional regions of the wafer calledsaw streets or scribes. The wafer is singulated using a laser cuttingtool or saw blade. After singulation, the individual semiconductor dieare mounted to a package substrate that includes pins or contact padsfor interconnection with other system components. Contact pads formedover the semiconductor die are then connected to contact pads within thepackage. The electrical connections can be made with conductive layers,bumps, stud bumps, conductive paste, or wirebonds. An encapsulant orother molding material is deposited over the package to provide physicalsupport and electrical isolation. The finished package is then insertedinto an electrical system and the functionality of the semiconductordevice is made available to the other system components.

FIG. 1a shows a semiconductor wafer 100 with a base substrate material102, such as silicon, germanium, aluminum phosphide, aluminum arsenide,gallium arsenide, gallium nitride, indium phosphide, silicon carbide, orother bulk material for structural support. A plurality of semiconductordie or components 104 is formed on wafer 100 separated by a non-active,inter-die wafer area or saw street 106. Saw street 106 provides cuttingareas to singulate semiconductor wafer 100 into individual semiconductordie 104. In one embodiment, semiconductor wafer 100 has a width ordiameter of 100-450 millimeters (mm).

FIG. 1b shows a cross-sectional view of a portion of semiconductor wafer100. Each semiconductor die 104 has a back or non-active surface 108 andan active surface 110 containing analog or digital circuits implementedas active devices, passive devices, conductive layers, and dielectriclayers formed within the die and electrically interconnected accordingto the electrical design and function of the die. The circuit mayinclude one or more transistors, diodes, and other circuit elementsformed within active surface 110 to implement analog circuits or digitalcircuits, such as a digital signal processor (DSP), application specificintegrated circuit (ASIC), memory, or other signal processing circuit.Semiconductor die 104 may also contain IPDs, such as inductors,capacitors, and resistors formed in or on interconnect layers oversurfaces of the semiconductor die for RF signal processing. In someembodiments, semiconductor die 104 include multiple active surfaces withcircuits formed therein or thereon.

An electrically conductive layer 112 is formed over active surface 110using PVD, CVD, electrolytic plating, electroless plating, or othersuitable metal deposition process. Conductive layer 112 can be one ormore layers of aluminum (Al), copper (Cu), tin (Sn), nickel (Ni), gold(Au), silver (Ag), or other suitable electrically conductive material.Conductive layer 112 operates as contact pads electrically connected tothe circuits of active surface 110.

An electrically conductive bump material is deposited over conductivelayer 112 using an evaporation, electrolytic plating, electrolessplating, ball drop, or screen printing process. The bump material can beAl, Sn, Ni, Au, Ag, lead (Pb), bismuth (Bi), Cu, solder, andcombinations thereof, with an optional flux solution. For example, thebump material can be eutectic Sn/Pb, high-lead solder, or lead-freesolder. The bump material is bonded to conductive layer 112 using asuitable attachment or bonding process. In some embodiments, the bumpmaterial is reflowed by heating the material above its melting point toform balls or bumps 114. In one embodiment, bump 114 is formed over anunder bump metallization (UBM) having a wetting layer, a barrier layer,and an adhesion layer. Bump 114 can also be compression bonded orthermocompression bonded to conductive layer 112. Bump 114 representsone type of interconnect structure that can be formed over conductivelayer 112. The interconnect structure can also use bond wires,conductive paste, stud bump, micro bump, or other electricalinterconnect.

In FIG. 1c , semiconductor wafer 100 is singulated through saw street106 using a saw blade or laser cutting tool 118 into individualsemiconductor die 104. The individual semiconductor die 104 can beinspected and electrically tested for identification of known good die(KGD) before or after singulation.

FIGS. 2a-2b illustrate a process of forming a panel of top substratesubmodules for combination into a substrate with semiconductor die 104embedded in the substrate. FIG. 2a shows a cross-sectional view ofsubstrate 150 including a plurality of regions for formation of topsubstrate submodules 151 separated by saw streets 152. While only tworegions for forming submodules 151 are shown, substrate 150 is muchlarger in other embodiments, with room to form hundreds or thousands ofsubmodules 151 in parallel. Substrate 150 is formed from a baseinsulating material 153 with conductive layers 154 and 156 formed on thetwo major surfaces of the insulating layer. In one embodiment,insulating material 153 is a molded substrate. In some embodiments,substrate 150 is formed using a plurality of insulating layers 153interleaved with a plurality of conductive layers, which allows for morecomplicated signal routing. Portions of conductive layers 154 and 156are electrically common or electrically isolated depending on the designand function of the SiP module being formed.

Conductive layers 154 and 156 can be one or more layers of Al, Cu, Sn,Ni, Au, Ag, or other suitable electrically conductive material.Conductive vias 158 extend through insulating layer 153 to electricallyconnect portions of conductive layer 154 to portions of conductive layer156. Conductive layers 154 and 156 provide horizontal electricalinterconnect across substrate 150, while conductive vias 158 providevertical electrical interconnect through substrate 150. In oneembodiment, conductive vias 158 are formed by providing an openingthrough insulating layer 153 by etching, drilling, laser ablation, oranother suitable process, and then depositing or plating conductivematerial into the opening. In some embodiments, conductive material forconductive vias 158 is deposited into openings of insulating layer 153as part of forming conductive layers 154 or 156.

Substrate 150 can also be any suitable laminate interposer, PCB,wafer-form, strip interposer, leadframe, or other type of substrate.Substrate 150 may include one or more laminated layers ofpolytetrafluoroethylene (PTFE) pre-impregnated (prepreg), FR-4, FR-1,CEM-1, or CEM-3 with a combination of phenolic cotton paper, epoxy,resin, woven glass, matte glass, polyester, and other reinforcementfibers or fabrics. Insulating layer 153 contains one or more layers ofsilicon dioxide (SiO2), silicon nitride (Si3N4), silicon oxynitride(SiON), tantalum pentoxide (Ta2O5), aluminum oxide (Al2O3), solderresist, polyimide, benzocyclobutene (BCB), polybenzoxazoles (PBO), andother material having similar insulating and structural properties.Substrate 150 can also be a multi-layer flexible laminate, ceramic,copper clad laminate, glass, or semiconductor wafer including an activesurface containing one or more transistors, diodes, and other circuitelements to implement analog or digital circuits.

Top substrate submodules 151 can be tested at the current stage seen inFIG. 2a , prior to mounting semiconductor die and other components onthe substrate submodules. In FIG. 2b , semiconductor die 104 anddiscrete devices 160 and 162 are surface mounted onto conductive layer154. Semiconductor die 104 can be tested for KGD prior to mounting ontoa top substrate submodule 151 to avoid using bad die on good substratesubmodules, wasting submodules unnecessarily. In addition, top substratesubmodules 151 can be tested prior to mounting components, andsubmodules with manufacturing defects can be discarded without wastingKGD on a bad substrate. In some embodiments, bad or blank semiconductordie 104 are disposed on bad substrate submodules 151 to keep weightdistribution even across substrate 150 and help control warpage.

FIG. 2b shows each submodule 151 having two discrete devices 160 and162, which can be inductors, capacitors, resistors, or other passivecircuit components. Discrete devices 160 and 162 can also be deviceswith active functionality, e.g., power transistors, transient voltagesuppression diodes, etc. In other embodiments, any combination of activeand passive devices can be provided on substrate 150 as desired toimplement the intended functionality of a final SiP module. In oneembodiment, discrete devices 160 and 162 implement a band-pass filter oranother radio frequency (RF) signal processing network. In anotherembodiment, discrete devices 160 and 162 filter a power signal tosemiconductor die 104. Discrete devices 160 and 162 can implement anydesired electrical function.

Discrete devices 160 and 162 are mechanically bonded and electricallyconnected to conductive layer 154 through solder or solder paste 166. Inone embodiment, solder paste 166 is printed onto substrate 150, reflowedwith discrete devices 160 and 162 in physical contact, and thendefluxed. Semiconductor die 104 is mechanically bonded and electricallyconnected to conductive layer 154 through conductive bumps 114. In someembodiments, bumps 114 and solder paste 166 are reflowed at the sametime to surface mount all components in a single step. Region 151 aindicates the region where active and passive components are located onsubmodule 151.

FIGS. 3a-3b illustrate forming bottom substrate submodules. The processbegins in FIG. 3a with a substrate 200 having locations to form aplurality of bottom substrate submodules 201 separated by saw streets202. Substrate 200 is similar to substrate 150. Substrate 200 includesone or more insulating layers 203 and conductive layers 204 and 206 onopposite sides of the substrate. Portions of conductive layers 204 and206 are electrically connected to each other by conductive vias 208through substrate 200. Conductive pillars 210 are formed on contact padsof conductive layer 204. Conductive pillars 210 are formed by depositingone or more layers of Al, Cu, Sn, Ni, Au, Ag, or other suitableconductive material into openings of a masking layer. In otherembodiments, conductive pillars 210 are formed by another suitable metaldeposition technique. Much like top substrate submodules 151, bottomsubstrate submodules 201 can be tested prior to mounting components, andthe components can be tested in advance of mounting as well.

In FIG. 3b , semiconductor die 104 and discrete devices 160-162 aresurface mounted onto substrate 200 and electrically connected toconductive layer 204 by solder paste 166 and conductive bumps 114.Semiconductor die 104 and discrete devices 160-162 of the bottomsubstrate submodules 201 can be identical to or different from topsubstrate submodules 151. In one embodiment, semiconductor die 104 areidentical memory chips for both substrates 150 and 200 and used togetherwith a microprocessor provided at a later step. In another embodiment,one semiconductor die 104 on substrate 150 or 200 is a memory chip,while the other semiconductor die 104 is a microprocessor. Region 201 aindicates the region where active and passive components are located onsubmodule 201.

FIGS. 4a-4c illustrate combining substrate submodules 151 and 201 intoan embedded die substrate (EDS). In FIG. 4a , substrate 150 with topsubstrate submodules 151 is flipped and disposed over substrate 200 withbottom substrate submodules 201. In some embodiments, substrate 150,substrate 200, or both can be singulated prior to combination of the topand bottom substrate submodules. Components on top substrate submodules151 and bottom substrate submodules 201 are limited to within regions151 a and 201 a, respectively. The layout of regions 151 a and 201 a aredesigned so that the components do not interfere with each other whentop substrate submodule 151 is flipped and mounted over bottom substratesubmodule 201. That is, when one of the substrate submodules is flippedand aligned with the other submodule, all of the components of bothsubmodules are outside of the footprints of components of each other. Asoriented in FIG. 4a , submodules 151 include components only on theright half of the submodules, while submodules 201 include componentsonly on the left half. Other layouts are possible, as explained belowwith reference to FIGS. 6a -6 d.

While FIG. 4a illustrates stacking substrate 150 over substrate 200,substrate 200 can also be on the top in other embodiments. In oneembodiment, the bottom substrate 150 or 200 is disposed on a carrier forphysical support with optional double-sided tape, thermal release layer,UV release layer, or other appropriate interface layer. In someembodiments, the top substrate 150 or 200 is singulated prior todisposing on the bottom substrate 150 or 200.

FIG. 4b shows top submodules 151 disposed onto bottom submodules 201.Semiconductor die 104 and discrete devices 160-162 on top submodules 151extend within a height of the semiconductor die and discrete devices onbottom submodules 201 without contact between the top and bottomcomponents. Keeping top and bottom components outside of the footprintof each other allows formation of a thinner substrate because top andbottom substrate components can occupy the same vertical region.However, in embodiments where the design parameters allow, a portion orall components of top submodule 151 and bottom submodule 201 can bedirectly over each other in the final device.

In FIG. 4b , an encapsulant or molding compound 220 is deposited betweensubstrates 150 and 200, and over semiconductor die 104 and discretedevices 160-162 using a paste printing, compressive molding, transfermolding, liquid encapsulant molding, vacuum lamination, spin coating, orother suitable applicator. Encapsulant 220 can be polymer compositematerial, such as epoxy resin, epoxy acrylate, or polymer with orwithout filler. Encapsulant 220 is non-conductive, provides structuralsupport, and environmentally protects the semiconductor device fromexternal elements and contaminants. Encapsulant 220 flows belowsemiconductor die 104 between conductive bumps 114, and below discretedevices 160-162 between solder paste 166, to completely fill the spacebetween substrates 150 and 200. Substrates 150 and 200 with encapsulant220 form a panel 224.

In FIG. 4c , panel 224 is singulated through substrate 150, substrate200, and encapsulant 220 into a plurality of embedded die substrates(EDS) 230. FIG. 5 illustrates a completed EDS 230. In some embodiments,panel 224 is not singulated into individual EDS 230 until a latermanufacturing stage, especially when additional components are mountedonto substrate 150 or 200 as shown in a variety of embodiments below.Discrete devices 160 and 162 are electrically coupled to semiconductordie 104 of the same substrate 150 or 200 by conductive layers 154, 156,204, and 206. Semiconductor die 104 and discrete devices 160-162 of onesubstrate are electrically connected to the components on the oppositesubstrate through pillars 210. Discrete devices 160-162 are electricallyconnected to semiconductor die 104 to provide desired passivefunctionality. EDS 230 in FIG. 5 constitutes a semiconductor package.Either substrate 150 or substrate 200 can be bumped opposite encapsulant220, and then EDS 230 mounted to a printed circuit board (PCB) or othersubstrate of an electronic device using the bumps. Additional active orpassive devices can be mounted on top of the opposite substrate and beencapsulated or remain exposed in the final electronic device.

EDS 230 is formed by disposing components on two separate substrates,disposing the substrates on each other with the components between thesubstrates, and then depositing an encapsulant between the twosubstrates to cover the components. The method of forming EDS 230 allowsfor a flexible design of the substrate and components, increases yield,reduces costs, and helps control warpage during manufacturing. Substratesubmodules 151 and 201 can be tested prior to mounting semiconductor die104, reducing the number of wasted die.

The components on substrates 150 and 200 are formed, mounted, ordisposed within areas that are outside of a footprint of each other whenthe substrates are combined to make EDS 230. In the above embodiment,the components on substrate 200 are formed on one half of the device,shown in FIG. 6a as region 201 a of substrate 200 a. The components onsubstrate 150 are formed in the other half of the device, shown in FIG.6a as region 151 a of substrate 150 a. FIGS. 6a-6d illustrate differentembodiments of substrates 150 and 200 when viewed from the top of EDS230, as indicated by line 6 a-6 d in FIG. 5. When substrates 150 a and200 a are stacked, the regions 151 a and 201 a do not overlap. Thecomponents on substrates 150 and 200 can lie within the same verticalheight because the components are in different locations horizontally.Each component on substrate 150 and 200 can occupy up to the entireheight between substrates 150 and 200 because the opposite substrate hasno interfering component. Having such non-overlapping components on thetwo substrates allows taller components on the substrates and/or allowsthe substrates to be mounted closer to each other with shorter pillars210.

The components on substrates 150 and 200 can be disposed in any desiredlayout, and the layouts on substrates 150 and 200 do not need to besymmetrical. FIG. 6b illustrates region 201 b of substrate 200 b beingsignificantly larger than region 151 b of substrate 150 b. In theembodiment of FIG. 6b , more components, components with largerfootprints, or both are disposed on substrate 200 b within region 201 bcompared to region 151 b of substrate 150 b. However, the regions 151 band 201 b remain non-overlapping so that the components of oppositesubstrates still do not interfere with each other.

FIG. 6c shows region 201 c of substrate 200 c and region 151 c ofsubstrate 150 c as matching non-rectangular shapes that do not overlapeach other. In FIG. 6d , regions 201 d and 151 d are discontinuousregions. Components can be disposed on substrates 150 and 200 in anydesired pattern. In some embodiments, some components of the oppositesubstrates overlap, while others are non-overlapping. For instance,shorter components might be placed on top of each other connected totheir respective substrates 150 and 200, while other taller componentsare disposed in locations where the opposite substrate has no component.In one embodiment, semiconductor die 104 are backgrinded to a heightless than half the distance between substrates 150 and 200, so that bothsemiconductor die will fit between the substrates on top of each otherwhen aligned. Each of the substrates includes discrete components aroundthe semiconductor die that are significantly taller than the die, andare therefore disposed in non-overlapping regions around thesemiconductor die.

FIGS. 7a-7c illustrate options for the vertical interconnect structuresthat electrically connect substrate 150 to substrate 200 as alternativesto conductive pillars 210. FIG. 7a shows EDS 234 with conductive bumps236 mounted onto conductive layer 204 of substrate 200 in place ofconductive pillars 210. Conductive bumps 236 are reflowed orthermocompression bonded to attach the bumps to conductive layer 204.Substrate 150 is disposed over the bumps. The bumps are reflowed ontoconductive layer 154 to physically and electrically connect substrate150 to substrate 200. In other embodiments, bumps 236 arethermocompression bonded to substrate 150. Bumps 236 are similar tobumps 114.

FIG. 7b illustrates EDS 238 with conductive pillars 210 replaced bycopper core solder balls (CCSB) 240-242. CCSB are formed using a coppercore 240 coated in solder 242. Solder 242 is plated onto copper core 240in some embodiments. In one embodiment, a layer of Nickel is platedbetween solder 242 and copper core 240. CCSB 240-242 are used similarlyto conductive bumps 236. CCSB offer improved resistance toelectromigration, provide a more solid bump to maintain an offsetbetween substrates 150 and 200, and increase thermal conductivitybetween the substrates.

FIG. 7c illustrates EDS 244 using e-Bar or PCB units 246 for electricalinterconnection between substrates 150 and 200. PCB units 246 include acore substrate 247 with conductive vias 248 formed through the coresubstrate. In some embodiments, contact pads are formed on the top andbottom surfaces of PCB units 246. Solder mask layers can be used overthe contact pads. PCB units 246 are mounted onto substrate 200 usingsolder or solder paste between vias 248 and conductive layer 204 in someembodiments. Additional solder or solder paste may be used to connectsubstrate 150 to vias 248. In some embodiments, each PCB unit 246extends between two adjacent devices 230 in panel 224, and singulatingthe panel in FIG. 4c cuts through the PCB units. Any of the previouslydescribed or following embodiments can be formed using bumps 236, CCSB240-242, or PCB units 246 instead of conductive pillars 210.

FIGS. 8a-8d illustrate a process of forming a panel of top SiPsubmodules for combination with EDS 230 into a system-in-package (SiP)module. FIG. 8a shows a cross-sectional view of substrate 250 includinga plurality of regions for formation of top SiP submodules 251 separatedby saw streets 252. While only two regions for forming submodules 251are shown, substrate 250 is much larger in other embodiments, with roomto form hundreds or thousands of submodules 251 in parallel. Substrate250 is formed from a base insulating material 253 with conductive layers254 and 256 formed on the two major surfaces of the insulating layer.Substrate 250 is substantially similar to the description of substrates150 and 200 above, although some characteristics may differ among thesubstrates.

In FIG. 8b , discrete devices 260, 262, and 264 are surface mounted ontoconductive layer 254. FIG. 8b shows inductors 260, resistors 262, andcapacitors 264 mounted onto substrate 250, but any combination of activeand passive devices can be provided as desired to implement the intendedfunctionality of a SiP module. In one embodiment, discrete devices260-264 implement a band-pass filter or another RF signal processingnetwork. Discrete devices 260-264 are mechanically bonded andelectrically connected to conductive layer 254 through solder or solderpaste 266. In one embodiment, solder paste 266 is printed onto substrate250, reflowed with discrete devices 260-264 in physical contact, andthen defluxed.

In FIG. 8c , an encapsulant or molding compound 270 is deposited overdiscrete devices 260-264 and substrate 250. Encapsulant 270 is similarto encapsulant 220. In some embodiments, encapsulant 270 is depositedwith a thickness to completely cover discrete devices 260-264. In otherembodiments, active or passive components mounted on substrate 250 canremain exposed from encapsulant 270 by using film-assisted molding.

In FIG. 8d , a portion of encapsulant 270 is optionally removed bygrinder 272 to expose or create a new back surface 274 of encapsulant270. Grinder 272 planarizes encapsulant 270 to form surface 274.Alternatively, encapsulant 270 is planarized using chemical mechanicalplanarization (CMP), an etching process, or laser direct ablation (LDA).In some embodiments, grinder 272 also planarizes some active or passivecomponents disposed on substrate 250 along with encapsulant 270. Moldingencapsulant 270 to a greater thickness than necessary and thenbackgrinding helps to control panel warpage. Encapsulating substrate 250and discrete devices 260-264 creates a strip or panel 280 of top SiPsubmodules 251.

FIG. 9 illustrates one of the top SiP submodules 251 disposed on EDS 230to form a SiP module 276. SiP submodules 251 can be singulated frompanel 280 and disposed on singulated EDS 230. In one embodiment,singulated SiP submodules 251 are disposed on panel 224 prior tosingulation into individual EDS 230. In another embodiment, panel 280 isdisposed on panel 224, and both panels are singulated together afterconductive bumps 282 are reflowed to physically and electrically connectthe panels together. Conductive bumps 282 are reflowed between EDS 230and top SiP submodule 251 for mechanical bonding and electricalinterconnection between substrate 250 and substrate 150. Semiconductordie 104 are electrically connected to discrete devices 260-264 throughconductive layers 204, 206, 154, 156, 254, and 256, conductive vias 158,208, and 258, conductive pillars 210, and conductive bumps 282.Semiconductor die 104 and discrete devices 160, 162, 260, 262, and 264are electrically coupled to conductive bumps 284 through substrates 150,200, and 250, conductive bumps 282, and conductive pillars 210.

In other embodiments, bumps 282 are thermocompression bonded.Thermocompression bonding can occur separately for each top SiPsubmodule 251, or each top SiP submodule can be gang thermocompressionbonded to panel 224 at once. Bumps 282 are formed similarly to bumps 114of semiconductor die 104. Bumps 282 can be formed on substrate 250before or after singulating panel 280 into top SiP submodules 251, orcan be formed on substrate 150. Bumps 284 are formed on conductive layer206. Bumps 284 are applied in a similar manner as bumps 114. Bumps 284are formed on conductive layer 206 prior to singulation of panel 224into EDS 230 in some embodiments. Bumps 284 are used to mount SiP module276 to a larger substrate of an electronic device as shown in FIGS. 19a-19 b.

FIG. 10 illustrates an alternative embodiment with conductive bumps 282replaced by conductive micro pillars 290. Micro pillars 290 are formedby plating copper or another appropriate conductive material ontocontact pads of conductive layer 256 in one embodiment. Solder cap 292is plated onto micro pillars 290. In one embodiment, micro pillars 290and solder caps 292 are deposited into common masking layer openingswith each other. An optional non-conductive film (NCF) or paste (NCP)294 is disposed on substrate 150 to aid in thermocompression bonding ofsolder cap 292 to conductive layer 156. Solder caps 292 canalternatively be reflowed onto conductive layer 156 with or without NCP294. Micro pillars 290 can be used with any of the above or belowdescribed embodiments where SiP submodules are mounted to the top orbottom of EDS 230.

FIGS. 11a-11f illustrate forming bottom SiP submodules. The processbegins in FIG. 11a with a substrate 300 having locations to form aplurality of bottom SiP submodules 301 separated by saw streets 302,similar to substrates 150, 200, and 250. Substrate 300 includes one ormore insulating layers 303 and conductive layers 304 and 306 on oppositesides of the substrate. Portions of conductive layers 304 and 306 areelectrically connected to each other by conductive vias 308 throughsubstrate 300. Conductive pillars 310 are formed on contact pads ofconductive layer 304. Conductive pillars 310 are formed by depositingone or more layers of Al, Cu, Sn, Ni, Au, Ag, or other suitableconductive material into openings of a masking layer. In otherembodiments, conductive pillars 310 are formed by another suitable metaldeposition technique. In some embodiments, conductive bumps 236, CCSB240-242, or PCB units 246 are used in place of conductive pillars 310.

In FIG. 11b , semiconductor die 104 and discrete devices 312 are surfacemounted onto substrate 300 and electrically connected to conductivelayer 304 by solder paste 314 and conductive bumps 114. Semiconductordie 104 can perform the same function or a different function fromsemiconductor die 104 of EDS 230. FIG. 11c shows an encapsulant 320deposited over substrate 300, conductive pillars 310, semiconductor die104, and discrete devices 312, similar to encapsulant 220. Encapsulant320 is backgrinded using grinder 322 in FIG. 11d . Backgrinding panel330 results in a new back surface 324 of encapsulant 320 being coplanarwith top surfaces of conductive pillars 310. In some embodiments,semiconductor die 104 is exposed or further backgrinded in the samestep. In one embodiment, some encapsulant remains covering conductivepillars 310 after backgrinding.

In FIG. 11e , side surfaces of conductive pillars 310 are exposed fromthe encapsulant by using LDA with laser 331, or another suitable etchingprocess, to form optional notches or grooves 332 either partially aroundor totally surrounding the conductive pillars. Each individual groove332 can extend completely around one conductive pillar 310 inapproximately a circle. In one embodiment, a surface of encapsulant 320within groove 332 extends approximately linearly from conductive pillar310 to surface 324 of the encapsulant around an entire perimeter of eachconductive pillar. In other embodiments, the surface of encapsulant 320within groove 332 includes other profile shapes. In embodiments whereencapsulant 320 remains covering conductive pillars 310 afterbackgrinding, or no backgrinding is performed, laser 331 is also used toexpose the top surface of the conductive pillars.

In FIG. 11f , panel 330 is singulated through substrate 300 andencapsulant 320 into a plurality of bottom SiP submodules 301 using sawblade, laser cutting tool, or water cutting tool 336. Each of theindividual bottom SiP submodules 301 includes a semiconductor die 104,discrete devices 312, or any other desired combination of electricalcomponents.

FIG. 12 illustrates a SiP module 340 with both top SiP submodule 251 andbottom SiP submodule 301 mounted to EDS 230. Top SiP submodule 251 andEDS 230 are combined as discussed above with regard to FIGS. 9 and 10.In one embodiment, bottom SiP panel 330, EDS panel 224, and top SiPpanel 280 are all stacked prior to singulation with bumps 282 betweenthe top panel and EDS panel and bumps 342 between the EDS panel andbottom panel. Bumps 282 and 342 are reflowed at the same time tomechanically and electrically connect all three panels prior tosingulating any of the three. In other embodiments, EDS panel 224 isflipped before or after top SiP submodules 251 are attached. SiPsubmodules 301 are mounted onto substrate 200 after singulation of panel330, or panel 330 can be mounted as a whole.

Bumps 344 are formed on the exposed ends of pillars 310 and extend intogrooves 332. Bumps 344 are applied in a similar manner as bumps 114.Bumps 344 are formed on pillars 310 prior to singulation of panel 330into bottom SiP submodules 301 in some embodiments. Bumps 344 provide asimilar function to bumps 284 in FIG. 9. Bumps 344 are used to mount SiPmodule 340 to a substrate of a larger electronic device, thusincorporating the SiP module functionality into the electronic device.

FIGS. 13a-13c illustrate forming a SiP module with top and bottom SiPsubmodules formed directly on the substrates of an EDS. In FIG. 13a , atop SiP panel 350 is formed based on substrate 150 in FIG. 2b . Discretedevices 260-264 and encapsulant 270 are provided in FIG. 13a as in FIGS.8a-8d , but are disposed directly onto conductive layer 156 of substrate150 rather than on a separate substrate 250. In FIG. 13b , a bottom SiPpanel 360 is formed based on substrate 200 from FIG. 3b . Conductivepillars 310, semiconductor die 104, discrete devices 312, encapsulant320, and conductive bumps 344 are provided as in FIGS. 11a-11f , butdisposed directly onto conductive layer 206 of substrate 200 rather thanonto a separate substrate 300. In FIG. 13c , panels 350 and 360 aremounted together with substrates 150 and 200 connected by conductivepillars 210 as in FIG. 4 a.

Encapsulant 220 is deposited between substrates 150 and 200, and thenpanels 350 and 360 are singulated into a plurality of SiP modules 370 asshown in FIG. 14a . SiP module 370 includes any desired combination ofsemiconductor die and discrete components mounted on the top and bottomsurfaces of substrates 150 and 200. All of the components mounted ontosubstrates 150 and 200 are electrically connected to each other and tobumps 344 through the substrates and conductive pillars 210 and 310 forfurther system integration. FIG. 14b illustrates an embodiment of SiPmodule 380 formed from top SiP panel 350 as in FIG. 13a , but withbottom substrate 200 used as in FIG. 3b . Bumps 284 are disposed overconductive layer 206 as in FIG. 9.

FIGS. 15a-15c illustrate usage of separately packaged semiconductor dieto form SiP modules from EDS 230. FIG. 15a shows SiP module 390, whichis similar to SiP module 340 but with semiconductor package 392replacing the bare semiconductor die 104. Semiconductor die 394 isbumped with conductive bumps 396 and encapsulated with encapsulant 398to form package 392. In other embodiments, other types of semiconductorpackages 392 are mounted on substrate 300. Semiconductor packages 392can include leadframes or substrates for the package. In variousembodiments, any of the semiconductor die disclosed herein can bereplaced with a packaged die of any package type.

FIG. 15b illustrates two separate bottom SiP submodules 400 and 410disposed on substrate 200 of EDS 230. Bottom SiP submodule 400 issimilar to bottom SiP submodule 301, and includes semiconductor die 104,discrete devices 312, and conductive pillars 310. Bottom SiP submodule410 is a separately packaged semiconductor die 412. Semiconductor die412 is disposed on a substrate 414 using conductive bumps 416 and moldedwithin encapsulant 418. Any other type of semiconductor package can bemounted to conductive layer 206 of substrate 200 adjacent to bottom SiPsubmodule 400 as bottom SiP submodule 410. Bottom SiP submodule 410 caninclude other types of substrates or leadframes, or can be formedwithout a substrate as with semiconductor package 392 in FIG. 15a .Bottom SiP submodule 410 can include conductive pillars 310, or othervertical interconnect structures, to allow connection through bottom SiPsubmodule 410 to an underlying substrate of a larger system as in FIGS.19a-19b . Bottom SiP submodule 410 can also incorporate discrete devicesand any other features of bottom SiP submodules 400 or 301.

In FIG. 15c , SiP module 420 includes panel 350 from FIG. 13a combinedwith substrate 200 in FIG. 3b . Panel 350 is formed with conductivepillars 422 extending through encapsulant 170 and conductive bumps 424over the pillars for subsequent system integration. A top SiP submodule426 includes discrete devices 428 and semiconductor package 431 mountedon substrate 430. Semiconductor package 431 is similar to semiconductorpackage 410 in FIG. 15b . As illustrated, semiconductor package 431includes semiconductor die 104 mounted on substrate 432, molded withencapsulant 434, and mounted to substrate 430 with conductive bumps 436.Other semiconductor package types are used in other embodiments.Semiconductor die 104 in FIG. 15c can all be identical, or have varyingfunctions.

FIGS. 16a-16c illustrate forming an EDS with the embedded componentsbeing molded prior to integration into the EDS. FIG. 16a illustratessubstrate 150 with semiconductor die 104 and discrete devices 160 and162 mounted onto the substrate. Semiconductor die 104 and discretedevices 160-162 are molded in encapsulant prior to disposal on substrate150 to form a semiconductor package 440. In one embodiment,semiconductor die 104 and discrete devices 160-162 for a plurality ofsubstrates 150 or 200 are disposed on a carrier adjacent to each otherand encapsulated on the carrier to form a panel of packages 440.Conductive bumps 114 and solder 166 are disposed directly on the carrierand are not completely covered by encapsulant. The encapsulated panel ofsemiconductor packages 440 is singulated into individual packages foruse with substrates 150 or 200. Semiconductor packages 440 are disposedon substrate 150 with bumps 114 and solder 166 on conductive layer 154.

A portion of the components disposed on substrate 150 or 200 can bepackaged together, while other discrete components or semiconductor dieare disposed outside the encapsulant. For purposes of illustration, FIG.16a illustrates each component on substrate 150 encapsulated in package440, while FIG. 16b illustrates substrate 200 with semiconductor die 104within semiconductor package 442 and discrete devices 160-162 outsidethe package. In one embodiment, the same package configuration is usedon both substrate 150 and substrate 200. In other embodiments, anycombination of semiconductor die, semiconductor packages, and othercomponents can be surface mounted onto substrates 150 and 200. Thesemiconductor packages used on substrates 150 and 200 include any typeof semiconductor package, and include substrates or leadframes withinthe packages in some embodiments.

In FIG. 16c , substrates 150 and 200 are stacked face-to-face andencapsulated as in FIGS. 4a-4b to form EDS 446. EDS 446 can besingulated as in FIG. 4c , or left as a larger panel until additionalSiP module components are added.

FIGS. 17a-17c illustrate options for electromagnetic interference (EMI)shielding of SiP modules with semiconductor packages between substrates150 and 200. FIG. 17a illustrates EDS 450 with semiconductor packages440 and 442. Semiconductor package 442 includes shielding layer 452formed over the package. Semiconductor package 440 includes shieldinglayer 454 formed over the package. Shielding layers 452 and 454 areapplied during manufacturing of packages 442 and 440 in one embodiment.The panel of encapsulated components is singulated through theencapsulant but left on a carrier. Singulation removes the encapsulantmaterial between each of the adjacent packages. Conductive material isplated over the top of the packages and into the space between packagescreated by singulation. Plating is performed by CVD, PVD, electrolessplating, or other suitable metal deposition process. Shielding layers452 and 454 include one or more layers of Al, Cu, Sn, Ni, Au, Ag, orother suitable electrically conductive material. The devices aresingulated through their shielding layers to finally separate each ofthe devices prior to mounting on substrates 150 and 200. In otherembodiments, packages 440 and 442 are plated with shielding layers 452and 454 after mounting onto substrates 150 and 200 by using a maskinglayer over other areas of the substrates.

Shielding layers 452 and 454 cover top and side surfaces of packages 442and 440, respectively. In some embodiments, shielding layers 452 and 454are electrically connected to conductive layers of the substrates toprovide electrical grounding. Shielding layers 452 and 454 can beapplied over any suitable type of semiconductor package used withsubstrates 150 and 200. Shielding layers 452 and 454 are formed usingany suitable process for forming a shielding layer over a semiconductorpackage. Shielding layers 452 and 454 reduce the amount of theelectromagnetic radiation hitting packages 442 and 440 that reachessemiconductor die 104 and other components within the packages. EDS 450can form the basis for any of the SiP modules disclosed herein.

FIG. 17b illustrates SiP module 460 manufactured based on EDS 446.Discrete devices 260-264 are mounted onto substrate 250 and molded withencapsulant 270. Shielding layer 462 is formed over the entire SiPmodule 460 after discrete devices 260-264 and encapsulant 270 are added.In one embodiment, a plurality of SiP modules 460 are formed as a paneland singulated on a carrier. Shielding layer 462 is deposited over thepanel after singulation while the units remain on the carrier. Shieldinglayer 462 is substantially similar to shielding layers 452 and 454, butformed at the SiP module level rather than at the semiconductor packagelevel.

FIG. 17c illustrates SiP module 470 formed with both shielding layers452 and 454 from FIG. 17a and shielding layer 462 from FIG. 17 b.

FIGS. 18a-18d illustrate additional EMI shielding options for SiPmodules with EDS substrates. FIG. 18a illustrates SiP module 480 with ashielding layer 482 formed over top SiP submodule 251. Top SiP submodule251 is formed as in FIG. 8a-8d , and shielding layer 482 is formed overthe panel of units after singulation. In some embodiments, conductivelayer 254 or conductive layer 256 extend laterally to the edge ofsubstrate 250 to contact shielding layer 482 and provide a groundconnection.

FIG. 18b shows SiP module 490 that adds lower SiP submodule 301 as inFIG. 12, with shielding layer 494 formed over the lower SiP submodule.Bottom SiP submodule 301 is formed as shown in FIGS. 11a-11f . Aftersingulation in FIG. 11f , but before removing the units from a carrierthat the singulation occurred on, the panel is plated with shieldinglayer 494. Openings are etched through shielding layer 494 to exposeconductive pillars 310 for further system integration. In someembodiments, grooves 332 are formed around pillars 310 after shieldinglayer 494 is formed.

FIG. 18c illustrates a SiP module 500 formed by adding shielding layer502 to SiP module 380 in FIG. 14b . FIG. 18d illustrates a SiP module510 formed by adding shielding layer 512 to SiP module 370 in FIG. 14a .Shielding layers 502 and 512 are formed in a similar manner to shieldinglayers 452, 454, and 462 above.

FIGS. 19a-19b illustrate incorporating the above described SiP modulesand EDS substrates into an electronic device. FIG. 19a illustrates apartial cross-section of SiP module 380 from FIG. 14b mounted onto a PCBor other substrate 520 as part of an electronic device. Bumps 284 arereflowed onto conductive layer 522 to physically attach and electricallyconnect SiP module 380 to PCB 520. Any of the above described SiPmodules, or EDS substrates alone, can similarly be mounted onto PCB 520.In other embodiments, thermocompression or other suitable attachment andconnection methods are used. In some embodiments, an adhesive orunderfill layer is used between SiP module 380 and PCB 520.

Semiconductor die 104 are electrically coupled to conductive layer 522through bumps 114, substrates 200 and 150, conductive pillars 210, andconductive bumps 284. Discrete devices 260-264 are coupled to conductivelayer 522 and semiconductor die 104 through substrate 150, conductivepillars 210, substrate 200, and conductive bumps 284.

FIG. 19b illustrates electronic device 524 including PCB 520 with aplurality of semiconductor packages mounted on a surface of the PCB,including SiP module 380. Electronic device 524 can have one type ofsemiconductor package, or multiple types of semiconductor packages,depending on the application.

Electronic device 524 can be a stand-alone system that uses thesemiconductor packages to perform one or more electrical functions.Alternatively, electronic device 524 can be a subcomponent of a largersystem. For example, electronic device 524 can be part of a tablet,cellular phone, digital camera, communication system, or otherelectronic device. Electronic device 524 can also be a graphics card,network interface card, or other signal processing card that is insertedinto a computer. The semiconductor packages can include microprocessors,memories, ASICs, logic circuits, analog circuits, RF circuits, discreteactive or passive devices, or other semiconductor die or electricalcomponents.

In FIG. 19b , PCB 520 provides a general substrate for structuralsupport and electrical interconnection of the semiconductor packagesmounted on the PCB. In some embodiments, PCB 520 is manufactured as anEDS in accordance with the above description, and includes active andpassive components embedded within the PCB. Conductive signal traces 522are formed over a surface or within layers of PCB 520 using evaporation,electrolytic plating, electroless plating, screen printing, or othersuitable metal deposition process. Signal traces 522 provide forelectrical communication between each of the semiconductor packages,mounted components, and other external systems or components. Traces 522also provide power and ground connections to each of the semiconductorpackages as needed.

In some embodiments, a semiconductor device has two packaging levels.First level packaging is a technique for mechanically and electricallyattaching the semiconductor die to an intermediate substrate. Secondlevel packaging involves mechanically and electrically attaching theintermediate substrate to the PCB. In other embodiments, a semiconductordevice may only have the first level packaging where the die ismechanically and electrically mounted directly to the PCB.

For the purpose of illustration, several types of first level packaging,including bond wire package 526 and flipchip 528, are shown on PCB 520.Additionally, several types of second level packaging, including ballgrid array (BGA) 530, bump chip carrier (BCC) 532, land grid array (LGA)536, multi-chip module (MCM) 538, quad flat non-leaded package (QFN)540, embedded wafer level ball grid array (eWLB) 544, and wafer levelchip scale package (WLCSP) 546 are shown mounted on PCB 520 along withSiP module 380. In one embodiment, eWLB 544 is a fan-out wafer levelpackage (Fo-WLP) and WLCSP 546 is a fan-in wafer level package (Fi-WLP).

Depending upon the system requirements, any combination of semiconductorpackages, configured with any combination of first and second levelpackaging styles, as well as other electronic components, can beconnected to PCB 520. In some embodiments, electronic device 524includes a single attached semiconductor package, while otherembodiments call for multiple interconnected packages. By combining oneor more semiconductor packages over a single substrate, manufacturerscan incorporate pre-made components into electronic devices and systems.Because the semiconductor packages include sophisticated functionality,electronic devices can be manufactured using less expensive componentsand a streamlined manufacturing process. The resulting devices are lesslikely to fail and less expensive to manufacture resulting in a lowercost for consumers.

While one or more embodiments of the present invention have beenillustrated in detail, the skilled artisan will appreciate thatmodifications and adaptations to those embodiments may be made withoutdeparting from the scope of the present invention as set forth in thefollowing claims.

What is claimed:
 1. A semiconductor device, comprising: a firstsubstrate including a first semiconductor component disposed on a firstsurface of the first substrate; a second substrate disposed over thefirst substrate and including a second semiconductor component disposedon a first surface of the second substrate, wherein the firstsemiconductor component and second semiconductor component are disposedbetween the first substrate and second substrate, and wherein an area ofthe first surface of the first substrate over the second semiconductorcomponent is devoid of semiconductor components mounted on the firstsubstrate and an area of the first surface of the second substrate overthe first semiconductor component is devoid of semiconductor componentsmounted on the second substrate; a first vertical interconnect structureextending from the first substrate to the second substrate; a firstencapsulant deposited between the first substrate and second substrate;a second encapsulant deposited over the first substrate opposite thefirst encapsulant; and a second vertical interconnect structureextending through the second encapsulant.
 2. The semiconductor device ofclaim 1, further including a shielding layer formed over the SiPsubmodule.
 3. The semiconductor device of claim 1, wherein the firstsemiconductor component or second semiconductor component is asemiconductor package.
 4. The semiconductor device of claim 1, furtherincluding a third substrate disposed over the first substrate, whereinthe third encapsulant is deposited over the third substrate.
 5. Thesemiconductor device of claim 4, further including a solder bumpdisposed between the first substrate and third substrate.
 6. Thesemiconductor device of claim 1, further including a solder bumpdisposed on the second vertical interconnect structure outside theencapsulant.
 7. A semiconductor device, comprising: a first substrateincluding a first semiconductor die on the first substrate; a firstencapsulant deposited over the first semiconductor die and contactingthe first substrate; a second substrate including a second semiconductordie and a vertical interconnect structure disposed on the secondsubstrate, wherein the first substrate is disposed over the secondsubstrate with the first semiconductor die outside a footprint of thesecond semiconductor die and the vertical interconnect structureconnected from the first substrate to the second substrate; a secondencapsulant deposited over the second semiconductor die and contactingthe second substrate; and a third encapsulant deposited between thefirst substrate and second substrate, wherein the third encapsulantcontacts the first encapsulant and second encapsulant.
 8. Thesemiconductor device of claim 7, further including a semiconductorcomponent disposed over the first substrate opposite the firstsemiconductor die.
 9. The semiconductor device of claim 8, furtherincluding: a third substrate disposed over the first substrate with thesemiconductor component disposed on the third substrate; and a fourthencapsulant deposited over the third substrate and semiconductorcomponent.
 10. The semiconductor device of claim 9, further including ashielding layer formed over the fourth encapsulant, wherein theshielding layer contacts the first substrate and second substrate. 11.The semiconductor device of claim 8, wherein the semiconductor componentincludes a semiconductor package.
 12. The semiconductor device of claim7, further including a SiP submodule disposed over the first substrate.13. The semiconductor device of claim 12, further including a shieldinglayer formed over the SiP submodule.
 14. A semiconductor device,comprising: a first substrate with a first semiconductor componentmounted to the first substrate; a second substrate disposed over thefirst substrate with a second semiconductor component mounted to thesecond substrate, wherein the second semiconductor component is within aheight of the first semiconductor component; and a first encapsulantdeposited between the first substrate and second substrate over thefirst semiconductor component and second semiconductor component; asecond encapsulant deposited over the first substrate opposite the firstencapsulant; a vertical interconnect structure extending through thesecond encapsulant; and a groove formed in the second encapsulant aroundthe vertical interconnect structure.
 15. The semiconductor device ofclaim 14, further including a second vertical interconnect structuredisposed between the first substrate and second substrate.
 16. Thesemiconductor device of claim 14, further including a thirdsemiconductor component disposed over the first substrate in the secondencapsulant.
 17. The semiconductor device of claim 14, further includinga SiP submodule disposed over the first substrate opposite the firstsemiconductor component, wherein the second encapsulant is part of theSiP submodule.
 18. The semiconductor device of claim 14, furtherincluding a solder bump disposed in the groove.
 19. The semiconductordevice of claim 14, wherein the first semiconductor component includes ashielding layer.
 20. A semiconductor device, comprising: a firstsubstrate; a second substrate; a first semiconductor component disposedbetween the first substrate and second substrate; a first encapsulantdeposited between the first substrate and second substrate; and a secondencapsulant deposited over the first substrate with the first substratedisposed between the first encapsulant and second encapsulant.
 21. Thesemiconductor device of claim 20, further including a verticalinterconnect structure disposed between the first substrate and secondsubstrate.
 22. The semiconductor device of claim 20, further including asecond semiconductor component disposed over the first substrate in thesecond encapsulant.
 23. The semiconductor device of claim 20, furtherincluding a SiP submodule disposed over the second substrate oppositethe first semiconductor component.
 24. The semiconductor device of claim20, further including a vertical interconnect structure extendingthrough the second encapsulant.
 25. The semiconductor device of claim20, wherein the first semiconductor component includes a shieldinglayer.